OVERVIEW

 

Combines and unites

Enterprise Production and Traceability

 

 

Standardized out of the Box Solution

  • One integrated modular system.
  • Complete functional cover with a end 2 end support from the supplier, the production to the customer.
  • Complete transparency of the production in real time.
  • Covers the complete production flow of each industry.
  • Easy configuration and  customization.

Fastest ROI

  • Reduction of the effort for the implementation and operation of the solution by up to 90 %.
  • Self customization and development of the solution by the customer based on the embedded No-Code graphical development environment.

 

 

No-Code based highest flexibility

  • Simple, easy, quick and flexible realization of individual custom processes and extensions.

Modern architecture

  • Blockchain, Cloud, Web UI, Smart devices, Industry 4.0, SaaS, PaaS, Hybrid, Big Data

 

 

 

 

 

CATS  can be used as  Best-in-Class Solution

Or

as Best-of-Breed Extension

 

Best-of-Breed Extensions: Use CATS together and in compination with other (existing) systems f.e. ERP, MIS.

Best-in-Class: Cover your complete production and traceability requirements with one single united CATS System

 

 

CENTRALIZED ARCHITECTURE

Instantly access aggregate realtime information about all plants like scrap cost, shipments, downtime or workload

FAST IMPLEMENTATION

We designed the applications to rely on master data configuration where process complexity can be increased progressively

HIGH CONFIGURATION FLEXIBILITY

High resolution of configuration options allowing the plant engineers to customize the process without development

MODERN TECHNOLOGIES

Cross platform web based UI interface that runs on all of today’s commonly used operating systems

FULLY INTEGRATED TOOLCHAIN

Cross platform web based UI interface that runs on all of today’s commonly used operating systems

PRODUCT LABEL DESIGN AND PRINT

Our platform has an integrated label designer and rendering support for thermal and standard printers ( ZPL, PCL, pdf, etc. )

INDUSTRIAL MACHINE CONNECTION

Connectivity support with industrial machines/devices communication protocols like RS323, TCP, OPC or MQTT

PROCESS FLOW CONTROL

Track material usage, validate scanned component barcodes, force flow sequence or block containers from shipping based on laboratory test results

REAL-TIME MONITORING

Define monitoring data streams and bind them to beautifully designed real time UI charts

CATS FEATURES

Track + Control + Prevent

PRODUCTION LINE

  • Tracking of material lots at a high precision
  • Automatic Multi-Level BOM based subassembly state validation
  • Control the part production sequence to ensure full complete tracking of production
  • Validate scanner barcode serial formats
  • Advanced part scrap control
  • Embedded down time system to monitor events that affected production quality or to optimize the line uptime
  • Schedule production using planned KANBAN amounts
  • Change management (scheduled changes in part specification or process)

QUALITY

  • Report and analyze part process values
  • Enforce process validation systems checks before start of production
  • Automated part test deployments based on custom rules
  • Block parts on containers from usage or delivery
  • Track issues or changes that occurred on the line
  • Schedule customer information change
  • Part scrap to rework flow control with precise recovering lot assurance

LOGISTIC

  • EDI import and export
  • Receiving and Shipping support
  • Label received materials and decant them for a precise tracking of the part amounts
  • Track material locations and stock movements
  • Manage FIFO flow
  • Perform efficient and fast inventory checks
  • Manage material loading using KANBAN digital system

MAINTENANCE

  • Tracking production spare parts stock and ensure availability
  • Periodical preventive maintenance checks management
  • Remote access to machine exposed values
  • Enhanced machine elevated access (rework/resume/revert)

TRACEABILITY

  • Barcodes (scanning, printing and validation)
  • RFID support
  • Laser marking and engraving
  • LOT tracking
  • Real Time information

AUTOMATION

  • PLC bidirectional interaction
  • Embedded support for a high number of communication protocols
  • Automated fixed scanners triggering from traceability system

HR

  • Skill training to ensure constant work quality
  • Process operation required skills enforcing
  • Anonymous operator identity assurance

ENGINEERING

  • Process setup
  • Label design
  • Process values validation limits

IT

  • Automated updates
  • Environment health status monitor

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